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Set Up Technician

fad4e2be-b8f0-4485-a534-2f571cc6d0cd

Location
Lewisburg, TN
Employment type
full_time
Compensation
Up to 25 (USD) Hourly
Source
adp


About Company

Minth Group is a global Tier 1 automotive supplier specializing in exterior and structural automotive components. Our operations use advanced automation, robotics, and manufacturing technologies to deliver high-quality products to major automotive original equipment manufacturers (OEMs).

Job Summary

The Set-Up Technician performs setup, adjustment, troubleshooting, changeovers, and technical support for automated manufacturing equipment in a high-volume Tier 1 automotive environment. The position requires hands-on experience with Siemens and Allen-Bradley PLC systems, robotics, sonic welding, machine vision, low-voltage electrical circuits, and pneumatics. This role partners with Production, Maintenance, Engineering, and Quality to support safe, reliable equipment operation and customer delivery commitments.

Key Responsibilities

1. Equipment Set-Up & Production Changeovers

  • Perform equipment setups, tooling adjustments, machine changeovers, and production startup activities according to approved specifications.
  • Verify settings, tooling alignment, and readiness; support first-piece inspection and production validation with Quality and Production.
  • Resolve startup issues and minimize changeover delays and production downtime.

2. PLC Systems & Industrial Controls

  • Troubleshoot Siemens PLC systems and associated industrial controls.
  • Use Allen-Bradley RSLogix 5000 and Studio 5000 to monitor and diagnose PLC-controlled equipment.
  • Identify I/O, sensor, communication, and sequencing faults; assist authorized Engineering personnel with approved changes and document corrective actions.

3. Industrial Robotics – FANUC & Yaskawa

  • Set up, troubleshoot, and adjust FANUC and Yaskawa robotic systems.
  • Support teach pendant operations, robot positioning, program selection, part handling, and production sequencing.
  • Diagnose robot alarms and interface faults in accordance with robotic safety procedures.

4. Sonic Welding Equipment

  • Set up, adjust, and troubleshoot sonic (ultrasonic) welding equipment.
  • Monitor applicable weld parameters, including amplitude, pressure, weld time, and energy.
  • Address welding defects and adjust fixtures/tooling in collaboration with Quality and Engineering.

5. Vision Systems & Quality Inspection Technology

  • Set up and troubleshoot machine vision systems, preferably Keyence.
  • Support part-presence, orientation, dimensional, and defect inspections.
  • Adjust approved camera, lighting, and inspection settings; resolve false rejects and communication faults.

6. Low-Voltage Electrical Systems

  • Troubleshoot low-voltage circuits, relays, switches, sensors, solenoids, and control panels.
  • Read electrical schematics and wiring diagrams and use appropriate diagnostic instruments.
  • Complete authorized electrical repairs and component replacement in compliance with safety requirements.

7. Pneumatic Systems & Mechanical Troubleshooting

  • Read pneumatic diagrams and troubleshoot valves, cylinders, regulators, actuators, and air systems.
  • Identify leaks, pressure fluctuations, and failed components; verify pressures against approved specifications.
  • Coordinate needed repairs with Maintenance personnel.

8. Preventive Maintenance & Equipment Reliability

  • Perform assigned equipment inspections, adjustments, and preventive maintenance.
  • Document setup activity, recurring faults, corrective actions, and changeover results.
  • Support root-cause analysis, cycle-time improvement, and overall equipment effectiveness (OEE).

9. Quality, Safety & Automotive Compliance

  • Follow approved work instructions, process controls, and applicable IATF 16949 requirements.
  • Support error-proofing (Poka-Yoke), production verification, and 5S/Lean initiatives.
  • Observe OSHA requirements and Lockout/Tagout procedures; promptly escalate safety or quality concerns.

Minimum Qualifications

  • High school diploma or GED; technical training in Industrial Maintenance, Mechatronics, Electrical Technology, or Automation preferred.
  • 2–3 years of relevant equipment setup, industrial maintenance, automation troubleshooting, or manufacturing technical support experience.
  • Hands-on experience with Siemens PLCs and Allen-Bradley PLCs, including RSLogix 5000 and Studio 5000.
  • Experience with sonic welding, industrial vision systems, FANUC and Yaskawa robots.
  • Knowledge of low-voltage circuits and pneumatic systems; ability to read electrical and pneumatic diagrams.
  • Strong mechanical aptitude, troubleshooting skills, and ability to collaborate across departments.

Preferred Qualifications

  • Tier 1 automotive supplier or OEM experience; automated plastic component manufacturing, injection molding, or assembly experience.
  • Keyence vision systems; Siemens TIA Portal, SIMATIC PLCs, and HMI experience.
  • FANUC and Yaskawa teach pendant experience; tooling changeovers and startup validation.
  • Familiarity with IATF 16949, error-proofing, PLC communications, and industrial networking.

Safety Requirements

  • Follow Minth safety policies, OSHA requirements, Lockout/Tagout, and required PPE practices.
  • Never bypass guarding or safety interlocks; perform electrical, robotic, and pneumatic work only within authorized training.
  • Report unsafe conditions, hazards, and equipment failures immediately.

Physical Requirements

  • Stand, walk, bend, kneel, and work around equipment for extended periods.